WHY ARE HVAC COILS COPPER TUBE AND ALUMINUM FIN?
by Helal Engineer, November
30, 2020
It’s really not a coincidence why HVAC coils use copper tubes and aluminum fins.
Copper is great for heat transfer, and aluminum
– while still very effective -is simply not as good. The first goal of
To begin, fins are responsible for a surprising 65% – 70% of the heat transfer on any coil,
while tubes are responsible for the
remaining 30% – 35%. Additionally, in order for your coil to work at optimum
performance, you need to have a terrific fin/tube bond. Fins are known as
secondary surface, while tubes are referred to as primary surface. While this
may seem counterintuitive, the secondary surface is responsible for twice the
amount of heat transfer as the primary surface.
The tubes are expanded
into the fins, and for that reason, the fins become secondary. As mentioned
above, the fins are responsible for 65% – 70% of all heat transfer that takes
place in the HVAC coil. When you think about it logically, it really makes
sense. At 8 fins/inch or 10 fins/inch, and with fins that run the height and
depth of the coil, there is much more fin surface than tube surface. However,
it also points out how good the fin/tube bond must be in the expansion process.
Without that bond, the fins cannot perform their job.
Understanding the role and importance of the materials used in HVAC coils cannot be overstated. There is a distinct reason why the vast majority of coils are constructed using these materials. While coils can be built with other tube materials, such as steel, 304/316 stainless steel, 90/10 cupro-nickel, as well as various different fin materials, none of these are as efficient or economical as copper/aluminum.
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